Chemical tanks explode at design factory in Maldon

Chemical tanks explode at design factory in Maldon

February 10, 2011

Fire crews were faced with very explosive materials inside the factory
Two chemical tanks have exploded during a blaze at a design manufacturing plant in Essex.

Six fire crews were called to the Sil-Die factory in Fullbridge, Maldon, at 1245 GMT.

Two phosphorus tanks have exploded and crews have been hampered by a number of potentially explosive chemicals.

The fire service said the two-storey property has been "totally destroyed" and a heavy plume of smoke can be seen over the town.

'Huge bang'
An Essex Fire and Rescue Service spokesman said: "First one tank exploded and then that made the second tank explode.

"There was a huge bang and the explosion created a bright white flash with pieces of phosphorus flying out everywhere.

"Crews are battling hard at this incident but the chemicals involved are creating problems. Parts of the building have already collapsed.

"A specialist chemical officer has been ordered to the scene as the basement is thought to contain magnesium developer and acetone fixer."

Roads in the area have been closed. An emergency refuge has been set up by the local authority to provide shelter for those unable to return to their homes.

'Roof collapsed'
At 1645 GMT Assistant Divisional Officer Nigel Dilley said the fire was coming under control but that crews expected to remain on the scene for some time.

He said: "The factory itself has been totally destroyed - the roof has collapsed, some of the walls are still standing but there was nothing crews could do to save it.

"The early call from the owner and the information he gave regarding the chemicals and their potential reaction to first crews at the scene averted a much more serious incident.

"We have a fire investigation officer involved in the incident although at this stage we are not treating it as deliberate."

Sil-die is a foiling and embossing manufacturer which produces artwork and design services.


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Texas Chemical Plant Explosion - Enterprise Products

Texas Chemical Plant Explosion - Enterprise Products
Breaking News

February 8, 2011

Fire follows explosion; 3 workers unaccounted for...

MONT BELVIEU, Texas — An explosion and fire ripped through a Houston-area chemical plant, leaving thee people unaccounted for Tuesday afternoon, officials said.
Explosions were heard about 12:15 p.m. at Enterprise Products on Sun Oil Road in Mont Belvieu, about 35 miles east of Houston, NBC station KPRC reported.
Bright orange flames consumed a large part of the plant that produces octane-boosting gasoline additives. Thick black smoke filled the air as TV images showed flame-engulfed vehicles parked adjacent to the plant.
Mont Belvieu Mayor Nick Dixon told msnbc cable TV that flames could be seen for 7 miles.
Three people were unaccounted for at the plant, where 600 to 700 work, Dixon said.
The flames were not near homes, he said.
No evacuations or shelters were ordered, KPRC said.
Nearby streets were closed.

Houston-based Enterprise is one of the country's largest shippers and processors of natural gas in, including 49,100 miles of onshore and offshore pipelines.

Developing story, details to follow..

UPDATE 02/08/11

Exxon Mobil Corp's (XOM.N) Baytown, Texas, petrochemical complex has sustained only minimal impact from Tuesday's fire at the nearby Enterprise Products Partners (EPD.N) Mont Belvieu, Texas, natural gas liquids and petrochemical complex, a spokesman said.

"Our Baytown Complex - which includes both refinery and the various chemical facilities - is operational and all units are running with minimal impacts," said Exxon spokesman Kevin Allexon. "We continue to closely monitor and assess the situation."

Exxon's Baytown refinery is the largest in the United States at 560,640 barrels per day (bpd). Adjoining the refinery are a chemical plant and an olefins plant.

The Enterprise Products Mont Belvieu complex includes plants for processing natural gas liquids into chemicals, some which increase octane in gasoline.

A massive fire broke out early on Tuesday afternoon at a natural gas liquids storage area of the complex. Main production facilities were not affected by the blast, an Enterprise spokesman said on Tuesday.

One worker remained unaccounted for following the fire. There were no injuries reported due to the blast and ensuing fire, which was visible in Houston, 35 miles (56 min) west.

Rick Rainey, public relations director for Enterprise Products, said there are normally eight to 10 workers in the facility located 35 miles east of Houston. All the workers got out safely, he said.

"As of right now our main concern is to make sure that we get this thing contained," Rainey said.
Hours after the explosion, the plant, which processes and stores liquids that are separated from natural gas, continues to burn. Nothing that is burning is toxic, Rainey said.
Pipelines to the plant were shut down so no new flows come into the facility. But the liquids in the pipe are continuing to burn.

Rainey said the pipelines weren’t near capacity so the fire won’t burn as long as it might have at full capacity.

There are no plans to try to extinguish the fire. Instead, the plan is to focus on letting it burn and cooling the area around it.

One nearby school has been evacuated. The main area of the plant where most of the equipment was located has not been affected by the explosion and blaze.

The facility in Chambers County is a natural gas fractionation facility, where natural gas liquids are separated into different components before being put into storage or injected into pipelines. It has a capacity of about 305,000 barrels of natural gas liquids per day. Recently, it has become an important hub to oil and gas producers in South Texas’ Eagle Ford shale formation, where large quantities of natural gas liquids are being extracted and processed for usage by Gulf Coast petrochemical plants and other customers.

The Texas Commission on Environmental Quality said the plant had recorded no major permit violations over the past five years.

A preliminary search of Occupational Safety and Health Administration data does not find any incidents reported on this Enterprise facility. In June 2005 a worker was killed at an Enterprise facility in Mirando City in South Texas near Nuevo Laredo when there was an unexpected release of pressurized flammable material from a production compressor.

Houston-based Enterprise is one of the country's largest shippers and processors of natural gas in, including 49,100 miles of onshore and offshore pipelines.

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OSHA cites south Georgia manufacturer with 46 serious safety and health violations

OSHA cites south Georgia manufacturer with 46 serious safety and health violations

Feb. 8, 2011

US Department of Labor's OSHA cites south Georgia
manufacturer with 46 serious safety and health violations
US Erosion Control Products exposed workers to combustible dust hazards

SAVANNAH, Ga. – The U.S. Department of Labor's Occupational Safety and Health Administration has cited Protech Environmental South Inc., doing business as U.S. Erosion Control Products Inc., following an inspection that uncovered 46 alleged safety and health hazards including worker exposure to heavy accumulations of combustible dust. Proposed penalties total $55,250.

After receiving a complaint, OSHA began an inspection in August 2010 at the company's site in Willacoochee, Ga. Serious citations were issued for violations that included exposing workers to explosion hazards resulting from inadequate dust control, exposing workers to dust without respiratory protection, failing to clean up thick dust accumulations, using unapproved electrical equipment and forklifts in locations that may include flammable or combustible materials, absence of a fire extinguisher in a straw storage area and fire extinguishers missing from their mounts.

Additional serious citations included exposing workers to fall hazards, electrical hazards, obstructed exit routes, hazards related to the use of liquid propane gas, amputation hazards from a lack of machine guards, hazards from damaged forklifts, and hazards related to lack of eye protection and lack of a hearing conservation program. OSHA issues a serious citation when there is substantial probability that death or serious physical harm could result from a hazard about which the employer knew or should have known.

"Combustible dust is a major safety and health hazard, and employers must recognize and correct hazards that expose their employees to death or serious physical harm," said Robert Vazzi, OSHA's area director in Savannah.

OSHA initiated its Combustible Dust National Emphasis Program on Oct. 18, 2007, to inspect facilities that generate or handle combustible dust that poses a deflagration/explosion or other fire hazard. Following a massive sugar dust explosion at Imperial Sugar's Port Wentworth, Ga., facility on Feb. 7, 2008, that killed 14 workers and injured many more, OSHA revised the combustible dust program to include more inspections and to focus on industries with frequent and high consequence dust incidents. More information on combustible dust is available at http://www.osha.gov/dsg/combustibledust/index.html.

After the inspection, the company moved to Pearson, Ga., where it continues to produce erosion control products using natural materials such as straw.

The company has 15 business days from receipt of the citations and proposed penalties to comply, meet with the OSHA area director or contest the findings before the independent Occupational Safety and Health Review Commission. The site was inspected by OSHA's area office in Savannah; telephone 912-652-4393. To report workplace incidents, fatalities or situations posing imminent danger to workers, call the agency's toll-free hotline at 800-321-OSHA (6742).

Under the Occupational Safety and Health Act of 1970, employers are responsible for providing safe and healthful workplaces for their employees. OSHA's role is to assure these conditions for America's working men and women by setting and enforcing standards, and providing training, education and assistance. For more information, visit http://www.osha.gov/.

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FL DOT awards $2.19 million contract to repair bridge damaged Friday in fatal tanker crash.

FL DOT awards $2.19 million contract to repair bridge damaged Friday in fatal tanker crash.

 Watch Video

Eastbound Beachline Reopens After Tanker Explosion @ Yahoo! Video

Construction to repair a BeachLine Expressway overpass damaged by a deadly tanker fire will cause headaches for motorists traveling between the Space Coast and downtown Orlando for nearly a month, officials said.

The Florida Department of Transportation awarded a construction contract todayto repair the bridge at North Courtenay Parkway in Merritt Island in 25 days.

FDOT spokesman Steve Olson said that Lane Construction beat two other bidders to win a $2.19 million contract for replacing both spans of an overpass along the BeachLine. The company pledged to have the thoroughfare ready for traffic in less than a month.

Construction began today on the charred roadway, where two drivers were killed Friday afternoon in an explosive crash involving a gas tanker and a pickup. Crews working on the round-the-clock project have to demolish and rebuild two support beams that were damaged, said FDOT engineer Frank O'Dea.

U.S. Steel, Power Piping fined by OSHA

Pittsburgh Business Times - by Malia Spencer

Date: Friday, January 14, 2011, 10:03am EST

Read more: U.S. Steel, Power Piping fined by OSHA | Pittsburgh Business Times

 

United States Steel Corp. and its contractor Power Piping Co. are being fined $175,000 by federal regulators for citations of major safety violations related to an explosion last summer at the Clairton Works facility.
The Occupational Safety and Health Administration found U.S. Steel (NYSE: X) had two “willful” violations and 11 serious violations and fined the integrated steel maker $143,500. Power Piping Co. was found to have six serious violations and was fined $31,500, according to a government statement.
The investigation was the result of a July 14 explosion that injured 20 people. Injuries included first, second and third-degree burns, according to OSHA.
In a statement, U.S. Steel said it had cooperated with the government investigation and had received the citations.
“We are currently reviewing the citations. Safety is a core value for our company, and we will continue our extensive, company-wide efforts to ensure the safety of every individual who performs work in our facilities,” the company said in a statement.
According to OSHA, a “willful” violation exists when an employer either intentionally disregards safety requirements or shows an indifference to employee health and safety. The regulator said U.S. Steel did not provide energy control procedure. Additionally, the company was cited for a “lack of fall protection, inadequate lockout/tagout to prevent the inadvertent release of energy, a deficient process safety management program, and failure to implement an emergency response plan, evaluate respiratory hazards, use flame retardant gloves and use approved electrical equipment.”
Power Piping’s violations included “inadequate energy control procedures, a lack of flame retardant hand protection” and “failure to evaluate the respiratory hazards posed by coke oven gas.”
Power Piping declined to comment.
The companies have 15 days to comply with the citations or request a review.
U.S. Steel is scheduled to report its fourth quarter financial results Jan. 25. In the third quarter, the company narrowed its losses.

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Read more: U.S. Steel, Power Piping fined by OSHA | Pittsburgh Business Times

OSHA issues fines in fatal W.Pa. zinc plant blast

The Associated Press

Updated: 01/20/2011 06:38:25 AM EST

PITTSBURGH—Federal regulators have issued $45,000 in fines to a Pittsburgh-area zinc processing plant where an explosion killed two workers in July. The Occupational Safety and Health Administration on Wednesday handed down fines against Horsehead Corp. stemming from the July 22 explosion at its plant in Potter Township, Beaver County. The explosion killed 53-year-old James Taylor, of Aliquippa, and 41-year-old Corey Keller, of Newell, W.Va.
OSHA spokeswoman Leni Uddyback-Fortson says Horsehead was fined a maximum of $7,000 for five of ten violations deemed serious.
A statement from the company says Horsehead has cooperated with federal investigators and employees in a safety review.
Horsehead has 15 days to pay the fines, appeal or ask for a meeting with OSHA officials. The company said it is still reviewing the document.